By employing sewing technology to produce products that follow a specific line, the clothing production process is covered. This process entails a number of processes, including design, cutting, sewing, and product finishing.
With different types of garments, the production process of clothes will also not be the same. For example, the t-shirt manufacturing process will be different from the hoodie production process in certain stages.
However, the garment production process at High Q factory will have typical basic steps. Below, High Q will introduce you to some of the main steps of the clothing manufacturing process at High Q factory in the content of the article below!
Step 1: Prepare the necessary materials
In order for the clothing production process to take place smoothly and to ensure the product quality is synchronous, on time with the order. Preparation is the most important step that any factory cannot ignore.
Before the factory’s garment production process begins, some preparation work includes:
- Preparation of the fabric: kind, amount, and quality as necessary.
- Every day, check and report on the workshop’s machinery and equipment’s operational readiness. Is the equipment still functional or not? Exist any broken equipment that require repair? Is there sufficient supply to meet demand? …
- Create a detailed garment design: The designer will produce technical drawings to detail the product.
- Dimensions, materials, and color information are also included in these designs.
Step 2: Create a diagram and create the pattern in step two.
In order to preserve as much fabric as possible, step 1 of the design process calls for placing the clothing features on a flat fabric surface in a diagram before cutting. This action will aid in striking a balance between factors like how much fabric is required for such clothing, how many layers of fabric are dispersed, etc.
The worker must be familiar with the fabric’s size and quantity in order to perform this task accurately.
Layout techniques that both conserve fabric and speed up clothing manufacture can be discovered by a skilled and experienced craftsman.
With a computer or a human process, mapping is possible.
Step 3: Stretch the fabric out and cut it into garments
Following the completion of the design, the plans are brought to the cutting room, where the fabric is spread out according to the number of layers and length in the diagram before being cut to size.
The worker then goes on to cut the fabric into tiny pieces in order to get it ready for stitching. Technical cutters at the High Q workshop may complete this for significant orders. It is often done by hand cutting by hand machine for modest orders.
The most “right” cut pieces of cloth must be produced at this stage, which calls for attentive workers, high levels of concentration, and ability.
In order to prevent incorrect cuts, damaged materials, shortages, etc. from impacting the production of garments, manufacturers frequently select qualified personnel for this position.
Step 4: Finishing off the outfits
The finished item is stitched together after the details are cut and taken to the sewing room. The workers will assemble the outfit in this step using the cut fabric.
The worker must stick precisely to the design as it is in the design for the clothing production process to go in the same manner as the delivery plan for the customer.
The task of putting these pieces of fabric together can be completed by one person at factories that make small amounts of clothes.
However, due to the huge volume of orders for the creation of garments, this is divided into several groups of workers at High Q Workshop. Each group will assume a particular duty. As an illustration, group sew the body and the collar.
- Overlock stitching: is a common sewing technique that is frequently employed. Like a chain hook, the seams are linked together.
- Single-chain stitching: A single-threaded needle will be used to sew the bottom of the object, creating tight locks that resemble chain hooks. The benefit of this method is that it speeds up the sewing process, but the thread is flimsy and unreliable.
- Double chain crochet stitching: The seams feature a chain hook shape created by 1 needle and 1 crochet stitch, similar to overlock sewing.
Trendy apparel made with this sewing technique typically has higher flexibility and durability.
Step 5: Finishing clothing and items in
The unfinished garment’s loose fabric pieces are processed in the finishing room after being sewed back into it.
Sorting, cleaning, ironing, and packing the goods are the finishing touches.
Step 6: Examine and package the completed item.
The factory’s inspection department will examine the created apparel products to make sure they comply with all specifications and meet design and quality standards before beginning to deliver goods to clients. Unacceptable products will be returned to the production area to be reprocessed.
The clothing will next be folded, packed, and delivered to customers by the following department.
Moreover, checks are performed at each stage of the clothing manufacturing process to ensure everything goes according to plan and to prevent expensive and time-consuming mistakes.
Here is a description of the normal process for making clothes at the High Q plant. The manner in which this production process is carried out, however, may vary depending on the type of product and the amount of the order.
Hopefully, the knowledge provided by High Q regarding the fundamental processes in the clothes production process can be of assistance to you.
We appreciate your interest in and reading of the article.
